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How long is the life of FPC laser cutting machine?
The FPC laser cutting machine uses an UV laser, which is called a cold light source laser.
It has the characteristics of small processing heat impact and high processing precision.
It is widely used in PCB cutting, FPC cutting, cover film cutting, silicon wafer cutting, glass cutting/scribing/texturing, PET film cutting, PI film cutting, copper foil and other ultra-thin metal cutting, composite material cutting, etc.
In the FPC processing industry, especially in the field of smart electronics, the processing requirements for FPC soft boards are getting higher and higher.
UV lasers have won the opportunity for rapid expansion, especially in the processing of FPC soft and hard boards.
Traditional punching machines cannot adapt to new processing techniques, and FPC UV laser cutting machines have become the darling of the market.
However, the initial investment cost is too high, so customers have stricter considerations on the value created by the equipment and the cost investment.
For example, the life of the FPC UV laser cutting machine and how to extend the life of the FPC UV laser cutting machine.
The service life of the FPC laser cutting machine is linked to the optical device, mainly the life of the laser.
The effective light emission time of the UV laser is 12,000-14,000 hours. According to the average power usage and working time, the effective working time of the UV laser is about 2-3 years.
So does the UV laser need to be replaced after 2-3 years?
The answer is no.
It does not mean that the equipment cannot work, but the power is attenuated, and the efficiency of processing the same product will be reduced.
At this time, it is necessary to replace the optoelectronic module in the laser to ensure efficient processing efficiency.
Beyond Laser recommends that when replacing the laser device, send the customer a spare laser for use, and then replace the spare laser after the laser is replaced to ensure the customer's processing cycle and achieve humanized processing.
The life of the laser of the FPC laser cutting machine is also directly related to the brand, because the laser spot, peak power, average power, beam quality, and stability are all important factors for measuring the brand.
Beyond Laser FPC UV laser cutting machine uses imported lasers in processing hardware, which can effectively guarantee the service life and stability of customer equipment.
FPC laser cutting machine is a relatively delicate equipment.
Compared with fiber laser cutting machine, it has higher requirements for the environment and needs to be used under constant temperature conditions, usually at 22 degrees Celsius.
Secondly, it also has high requirements for the air environment used. It is usually used in dust-free workshops. If it is a dusty workshop, it will seriously affect the service life of the UV laser cutting machine.
Although FPC laser cutting machine is now the darling of the circuit board manufacturing industry, with the increasingly fierce market competition, the quality of various manufacturers has become different, which has also led to the premium depreciation of laser equipment.
Beyond Laser seeks high-quality and high-scientific research technology to grasp the market competition and create cost-effective equipment to meet customer needs!
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What are the precautions for operating a laser marking machine?
1. It is strictly prohibited to start the laser power supply and Q-switching power supply when there is no water or the water circulation is abnormal.
2. The Q power supply is not allowed to operate without load (i.e., the output terminal of the Q power supply should be left floating).
3. In case of any abnormal phenomenon, first turn off the galvanometer switch and the key switch, and then conduct a check.
4. It is not allowed to start other components before the krypton lamp is lit to prevent high voltage from entering and damaging the components.
5. Pay attention to leaving the output terminal (anode) of the laser power supply suspended to prevent sparking and breakdown with other electrical appliances.
6. Keep the internal circulating water clean. Regularly clean the water tank and replace it with clean deionized water or pure water.
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What should we do when laser intensity decreases and the marking is not clear enough?
1. Turn off the machine and check if the laser resonant cavity has changed; Fine-tune the resonant cavity lens. Make the output light spot the best;
2. The acousto-optic crystal is offset or the output energy of the acousto-optic power supply is too low;
Adjust the position of the audio-visual crystal or increase the working current of the audio-visual power supply;
3. The laser entering the galvanometer deviates from the center: Adjust the laser;
4. If the current is adjusted to around 20A but the light sensitivity is still insufficient: the krypton lamp is aging. Replace it with a new one.
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How to maintain a UV laser cutting machine?
1. It is required to carry out regular cleaning every day, remove debris from the countertop, limiters and guide rails, and spray lubricating oil on the guide rails
2. The waste materials in the collection box should be cleared regularly to prevent excessive waste from blocking the exhaust port.
3. Clean the chiller once every 15 days, drain all the internal water, and then fill it with fresh pure water.
4. The reflector and focusing lens should be wiped with a special cleaning solution every 6 to 8 hours.
When wiping, use a cotton swab or cotton swab dipped in the cleaning solution to wipe from the center to the edge of the focusing lens in a counterclockwise direction.
At the same time, be careful not to scratch the lens.
5. The indoor environment can affect the lifespan of the machine, especially in damp and dusty conditions.
A damp environment is prone to causing rust on the reflective lenses and also easily leading to short circuits, discharge and sparking of the velvet laser.
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What accidents might be caused by the laser emission when using a laser cutting machine?
(1) A fire was caused by the laser coming into contact with flammable materials.
Everyone knows that the power of laser generators is very high, especially when it comes to high-power laser cutting machines, the temperature of the emitted laser is extremely high. The possibility of a fire being caused when a laser beam comes into contact with flammable objects is very high.
(2) Harmful gases may be produced when the machine is in operation.
For instance, when cutting with oxygen, it undergoes a chemical reaction with the cutting material, generating unknown chemical substances or fine particles and other impurities. After being absorbed by the human body, it may cause allergic reactions or discomfort in the lungs and other respiratory tracts. Protective measures should be taken when conducting work.
(3) Direct laser exposure to the human body can be harmful.
The damage caused by lasers to the human body mainly includes damage to the eyes and skin. Among the harms caused by lasers, the damage to the eyes is the most severe. Moreover, damage to the eyes is permanent. So when doing homework, you must pay attention to protecting your eyes.
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What is the focused spot diameter of nanosecond, picosecond and femtosecond laser?
Nanosecond: The light spot is 0.5-1mm.
Picosecond: The focused spot is around 0.02mm.
Femtosecond: Under the action of a laser beam with a high repetition rate of 100-200KHz and a very short pulse width of 10ps,
the focused spot diameter is as small as 0.003mm.
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What are the main applications of UV laser cutting machine?
The UV laser cutting machine can be used for cutting and depaneling PCB.
It can precisely cut and shape various types of PCB circuit boards with V-CUT and stamp holes, and open Windows and covers.
It can also be used for separating packaged circuit boards and ordinary smooth boards.
It is suitable for cutting various types of PCB substrates, such as ceramic substrates, rigid-flex boards, FR4, PCBs, FPCs, fingerprint recognition modules, cover films, composite materials, copper substrates, aluminum substrates, etc.
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Precautions for laser cutting machines to process various metal materials?
Copper and brass:
Both materials have high reflectivity and excellent thermal conductivity.
Brass with a thickness of less than 1mm can be processed by nitrogen laser cutting.
Copper with a thickness of less than 2mm can be cut. The gas used for laser cutting processing must be oxygen.
Copper and brass can only be cut when a "reflective absorption" device is installed on the system. Otherwise, reflection will damage the optical components.
Synthetic materials:
Processable synthetic materials include: thermoplastics, thermosetting materials and artificial rubber.
Aluminum:
Despite its high reflectivity and thermal conductivity, aluminum materials with a thickness of less than 6mm can be cut, depending on the type of alloy and the capacity of the laser.
When cutting with oxygen, the cutting surface is rough and hard.
When nitrogen is used, the cutting surface is smooth.
Pure aluminum is extremely difficult to cut due to its high purity.
Only when a "reflection and absorption" device is installed on the fiber laser cutting machine system can aluminum materials be cut.
Otherwise, reflection will damage the optical components
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What should be paid attention to when laser cutting stainless steel?
Laser cutting processing of stainless steel requires the use of oxygen, under the condition that edge oxidation is not a concern.
If nitrogen is used to achieve an edge free of oxidation and burrs, no further processing is required.
Coating an oil film on the surface of the sheet will achieve a better perforation effect without reducing the processing quality.