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How to choose an aluminum sheet drilling machine?

Dec 11, 2025 Beyond Laser Industry Trends

I. Analysis of Full-Industry Application Scenarios: Covering Micron-level to Millimeter-level Processing

1. New Energy Vehicles: Dual Empowerment for Batteries and Lightweighting

Battery Pole Piece Processing: Processing φ0.15mm micro-hole arrays on 0.1mm aluminum foil increases electrolyte permeability by 25%, extending battery cycle life by over 10%.

Body Structural Components: For φ5mm connection holes in 6061 aluminum alloy anti-collision beams, laser drilling speed reaches 500 holes/minute, with hole positioning accuracy of ±0.02mm, increasing efficiency by 50% compared to traditional five-axis processing.


2. Electronic Information: Precision Choice for Consumer Electronics and Communication Equipment

Mobile Phone Middle Frame Processing: Processing φ0.2mm speaker holes on 0.8mm aluminum alloy middle frames with burr-free edges at a speed of 1,500 holes/minute, increasing yield from 82% to 98%.

5G Base Station Heat Sinks: In processing φ0.8mm heat dissipation holes on 3mm thick aluminum substrates, the depth-diameter ratio reaches 15:1, increasing heat dissipation efficiency by 35% compared to traditional drilling.


3. High-end Manufacturing: Key Technology for Aerospace and Military Industries

An aerospace component manufacturer uses picosecond laser equipment to process φ0.008mm micro-holes on 0.05mm ultra-thin aluminum foil, breaking through traditional process limits:

Processing Difficulty: Foil is prone to tearing, and micro-hole edges are prone to melting.

Technical Solution: 10ps ultra-short pulses + helium purging, increasing yield from 10% to 92%.

Application Value: Meets the airtightness requirements for ultra-thin packaging of aerospace sensors.


II. Equipment Selection Guide: How to Match Enterprise Needs

Processing Scenario

Recommended Equipment Type

Core Parameter Suggestions

Typical Application Cases

Ultra-thin Aluminum Foil (<0.2mm)

UV Laser Drilling Machine

Wavelength 355nm, Power 10-30W

Blind hole processing for FPC circuit boards

Conventional Thin Plates (0.2-2mm)

Fiber Laser Drilling Machine

Pulse Width 5-50ns, Power 50-150W

Micro-hole processing for new energy battery pole pieces

Medium-thick Aluminum Plates (2-5mm)

CO₂ Laser Drilling Machine

Wavelength 10.6μm, Power 500-1000W

Deep hole processing for automotive structural components


When selecting equipment, focus on three indicators: beam quality (M² value), positioning accuracy, and automation level. For precision device processing, prefer equipment with M² < 1.3; for mass production, configure automatic loading/unloading systems to reduce manual intervention costs.


III. Industry Trend Insights: Where Will Laser Drilling Technology Go in 2025?


1. Multi-technology Integration Upgrade

The deep integration of AI visual inspection and laser drilling achieves a "processing-inspection-correction" closed loop: the equipment is equipped with a 12K resolution camera to real-time scan hole position deviations and automatically compensate, increasing complex hole array processing accuracy to ±15μm.

2. Material Adaptability Expansion

For high-reflectivity pure aluminum and aluminum alloys, new nanosecond pulsed lasers use dual-pulse technology to increase energy absorption from 30% to 65%, improving processing speed by over 20% and reducing edge cracking rate to below 5%.

3. Global Market Opportunities

With the rise of aluminum processing industries in Southeast Asia and South America, demand for laser drilling equipment with multi-language interfaces and remote operation systems is surging, with export market share expected to reach 40% by 2025.


Conclusion: 


As aluminum sheet processing enters an era of "micron-level precision" and "large-scale production," laser drilling equipment, with core advantages such as non-contact processing, intelligent control, and green manufacturing, is becoming a key equipment for enterprises to break through capacity bottlenecks and enhance product value. When selecting, enterprises should combine their processing scenarios and pay attention to equipment technical parameters and service systems to seize opportunities in industry transformation.


  • What are the precautions for operating a laser marking machine?

    1. It is strictly prohibited to start the laser power supply and Q-switching power supply when there is no water or the water circulation is abnormal.


    2. The Q power supply is not allowed to operate without load (i.e., the output terminal of the Q power supply should be left floating).


    3. In case of any abnormal phenomenon, first turn off the galvanometer switch and the key switch, and then conduct a check.


    4. It is not allowed to start other components before the krypton lamp is lit to prevent high voltage from entering and damaging the components.


    5. Pay attention to leaving the output terminal (anode) of the laser power supply suspended to prevent sparking and breakdown with other electrical appliances.


    6. Keep the internal circulating water clean. Regularly clean the water tank and replace it with clean deionized water or pure water.


  • What should we do when laser intensity decreases and the marking is not clear enough?

    1. Turn off the machine and check if the laser resonant cavity has changed; Fine-tune the resonant cavity lens. Make the output light spot the best;


    2. The acousto-optic crystal is offset or the output energy of the acousto-optic power supply is too low;

    Adjust the position of the audio-visual crystal or increase the working current of the audio-visual power supply;


    3. The laser entering the galvanometer deviates from the center: Adjust the laser;


    4. If the current is adjusted to around 20A but the light sensitivity is still insufficient: the krypton lamp is aging. Replace it with a new one.


  • How to maintain a UV laser cutting machine?

    1. It is required to carry out regular cleaning every day, remove debris from the countertop, limiters and guide rails, and spray lubricating oil on the guide rails


    2. The waste materials in the collection box should be cleared regularly to prevent excessive waste from blocking the exhaust port.


    3. Clean the chiller once every 15 days, drain all the internal water, and then fill it with fresh pure water.


    4. The reflector and focusing lens should be wiped with a special cleaning solution every 6 to 8 hours. 

    When wiping, use a cotton swab or cotton swab dipped in the cleaning solution to wipe from the center to the edge of the focusing lens in a counterclockwise direction. 

    At the same time, be careful not to scratch the lens.


    5. The indoor environment can affect the lifespan of the machine, especially in damp and dusty conditions. 

    A damp environment is prone to causing rust on the reflective lenses and also easily leading to short circuits, discharge and sparking of the velvet laser.


  • What accidents might be caused by the laser emission when using a laser cutting machine?

    (1) A fire was caused by the laser coming into contact with flammable materials. 

    Everyone knows that the power of laser generators is very high, especially when it comes to high-power laser cutting machines, the temperature of the emitted laser is extremely high. The possibility of a fire being caused when a laser beam comes into contact with flammable objects is very high.

    (2) Harmful gases may be produced when the machine is in operation. 

    For instance, when cutting with oxygen, it undergoes a chemical reaction with the cutting material, generating unknown chemical substances or fine particles and other impurities. After being absorbed by the human body, it may cause allergic reactions or discomfort in the lungs and other respiratory tracts. Protective measures should be taken when conducting work.

    (3) Direct laser exposure to the human body can be harmful. 

    The damage caused by lasers to the human body mainly includes damage to the eyes and skin. Among the harms caused by lasers, the damage to the eyes is the most severe. Moreover, damage to the eyes is permanent. So when doing homework, you must pay attention to protecting your eyes.


  • What is the focused spot diameter of nanosecond, picosecond and femtosecond laser?

    Nanosecond: The light spot is 0.5-1mm.

    Picosecond: The focused spot is around 0.02mm.

    Femtosecond: Under the action of a laser beam with a high repetition rate of 100-200KHz and a very short pulse width of 10ps,

    the focused spot diameter is as small as 0.003mm.


  • What are the main applications of UV laser cutting machine?

    The UV laser cutting machine can be used for cutting and depaneling PCB. 

    It can precisely cut and shape various types of PCB circuit boards with V-CUT and stamp holes, and open Windows and covers. 

    It can also be used for separating packaged circuit boards and ordinary smooth boards. 

    It is suitable for cutting various types of PCB substrates, such as ceramic substrates, rigid-flex boards, FR4, PCBs, FPCs, fingerprint recognition modules, cover films, composite materials, copper substrates, aluminum substrates, etc.

  • Precautions for laser cutting machines to process various metal materials?

    Copper and brass: 

    Both materials have high reflectivity and excellent thermal conductivity. 

    Brass with a thickness of less than 1mm can be processed by nitrogen laser cutting. 

    Copper with a thickness of less than 2mm can be cut. The gas used for laser cutting processing must be oxygen. 

    Copper and brass can only be cut when a "reflective absorption" device is installed on the system. Otherwise, reflection will damage the optical components.


    Synthetic materials: 

    Processable synthetic materials include: thermoplastics, thermosetting materials and artificial rubber.


    Aluminum: 

    Despite its high reflectivity and thermal conductivity, aluminum materials with a thickness of less than 6mm can be cut, depending on the type of alloy and the capacity of the laser. 

    When cutting with oxygen, the cutting surface is rough and hard. 

    When nitrogen is used, the cutting surface is smooth. 

    Pure aluminum is extremely difficult to cut due to its high purity. 

    Only when a "reflection and absorption" device is installed on the fiber laser cutting machine system can aluminum materials be cut. 

    Otherwise, reflection will damage the optical components


  • What should be paid attention to when laser cutting stainless steel?

    Laser cutting processing of stainless steel requires the use of oxygen, under the condition that edge oxidation is not a concern. 

    If nitrogen is used to achieve an edge free of oxidation and burrs, no further processing is required. 

    Coating an oil film on the surface of the sheet will achieve a better perforation effect without reducing the processing quality.

 

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