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Unveiling How Infrared Femtosecond Lasers Shape Perfect Curved Screens
In the wave of smartphone form factor evolution, foldable screens are undoubtedly one of the most disruptive directions. The soul of a sophisticated folding device lies in its freely opening and closing screen, and the quality of its outermost ultra-thin glass cover (UTG) is crucial to whether the screen can withstand hundreds of thousands of folds. In this micro-manufacturing battle concerning precision and reliability, infrared femtosecond laser cutting machines are playing a vital "sculptor" role.
From Laboratory to Production Line: The Industrial Leap of Infrared Femtosecond Lasers
Initially, femtosecond laser technology remained largely in the laboratory research stage due to its high equipment cost and relatively slow processing speed. However, facing the almost demanding processing requirements of folding screen glass (such as the need to increase edge bending strength to more than twice that of ordinary cutting), traditional processing methods have reached their limits. In recent years, with the maturity of ultrafast laser technology, the improvement of scanning system speed, and process optimization, the processing efficiency and economy of infrared femtosecond laser cutting machines have been greatly improved, successfully achieving an industrial leap from "usable" to "easy to use and highly efficient."
The core value of its industrial application lies in completing high-quality processing in a single step. For a piece of high-value UTG glass, an infrared femtosecond laser cutting machine can simultaneously complete the outer shape cutting, earpiece holes, camera holes, and other irregularly shaped openings, producing a transparent, smooth texture and extremely high strength at the edges. This eliminates the need for complex subsequent remedial processes such as grinding, polishing, and chemical strengthening, shortening the process flow, reducing overall production costs, and improving the reliability of the final product.
Technological Depth: Beyond Laser's Full-Chain Solution Market competition is not only a contest of individual equipment performance but also a battle of overall solution capabilities. The domestic brand Beyond Laser deeply understands customer pain points and provides not isolated equipment but a full-chain service covering process development, precision machining, and quality inspection.
Beyond Laser's infrared femtosecond laser processing system integrates several targeted designs:
A stage and suction system specifically designed for flexible glass: ensuring that ultra-thin glass remains flat and stable during high-speed processing, without vibration or displacement.
Multi-wavelength compatibility:
In addition to the core infrared femtosecond laser, some systems can also be equipped with green and ultraviolet femtosecond laser sources, providing customers with flexibility in developing next-generation composite materials.
Intelligent Data Interconnection:
Processing parameters and quality inspection data are uploaded to the MES system in real time, enabling process traceability and yield analysis, helping customers build intelligent production lines.
Powerful Process Database:
Beyond Laser leverages its extensive project experience to have a built-in optimized process parameter library for UTG glass of different thicknesses and brands, helping customers quickly implement mass production.
Beyond Cutting: More Possibilities of Infrared Femtosecond Lasers
The application of infrared femtosecond laser technology in foldable screen manufacturing goes far beyond contour cutting. It can also achieve:
Selective Lift-Off (LIFT): Precision lifting for flexible OLED display modules, avoiding damage to functional layers.
Surface Microstructure Processing: Creating micro/nano-scale hydrophobic or antireflective structures on glass surfaces.
Internal Modification Welding: Achieving seamless internal welding between glass and between glass and metal, bringing new ideas to the structural design of folding equipment.
Beyond Laser is collaborating with customers in these cutting-edge application areas, continuously expanding the application boundaries of infrared femtosecond laser cutting machines, from "cutting" to "shaping," giving end products higher value and a more differentiated experience.
Outlook: Growing Together with the Industry Chain The foldable screen market is booming, with technology iterating rapidly. The pursuit of longer bending lifespan, lighter weight, and higher screen-to-body ratio will continue to drive advancements in upstream processing technologies. Infrared femtosecond laser cutting machines, currently the best known solution, are also evolving towards higher power, higher repetition rates, and more intelligent control.
Beyond Laser stated that it will continue to invest in R&D to ensure its infrared femtosecond laser cutting equipment and technology remain at the forefront. It will also work closely with material suppliers, panel manufacturers, and end-user brands to overcome technical challenges, contributing significantly to the independence and strength of the flexible display industry chain in China and globally. The future is here; let us look forward to seeing more revolutionary screen forms unfold under the precise "strokes" of infrared femtosecond lasers.
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What are the precautions for operating a laser marking machine?
1. It is strictly prohibited to start the laser power supply and Q-switching power supply when there is no water or the water circulation is abnormal.
2. The Q power supply is not allowed to operate without load (i.e., the output terminal of the Q power supply should be left floating).
3. In case of any abnormal phenomenon, first turn off the galvanometer switch and the key switch, and then conduct a check.
4. It is not allowed to start other components before the krypton lamp is lit to prevent high voltage from entering and damaging the components.
5. Pay attention to leaving the output terminal (anode) of the laser power supply suspended to prevent sparking and breakdown with other electrical appliances.
6. Keep the internal circulating water clean. Regularly clean the water tank and replace it with clean deionized water or pure water.
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What should we do when laser intensity decreases and the marking is not clear enough?
1. Turn off the machine and check if the laser resonant cavity has changed; Fine-tune the resonant cavity lens. Make the output light spot the best;
2. The acousto-optic crystal is offset or the output energy of the acousto-optic power supply is too low;
Adjust the position of the audio-visual crystal or increase the working current of the audio-visual power supply;
3. The laser entering the galvanometer deviates from the center: Adjust the laser;
4. If the current is adjusted to around 20A but the light sensitivity is still insufficient: the krypton lamp is aging. Replace it with a new one.
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How to maintain a UV laser cutting machine?
1. It is required to carry out regular cleaning every day, remove debris from the countertop, limiters and guide rails, and spray lubricating oil on the guide rails
2. The waste materials in the collection box should be cleared regularly to prevent excessive waste from blocking the exhaust port.
3. Clean the chiller once every 15 days, drain all the internal water, and then fill it with fresh pure water.
4. The reflector and focusing lens should be wiped with a special cleaning solution every 6 to 8 hours.
When wiping, use a cotton swab or cotton swab dipped in the cleaning solution to wipe from the center to the edge of the focusing lens in a counterclockwise direction.
At the same time, be careful not to scratch the lens.
5. The indoor environment can affect the lifespan of the machine, especially in damp and dusty conditions.
A damp environment is prone to causing rust on the reflective lenses and also easily leading to short circuits, discharge and sparking of the velvet laser.
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What accidents might be caused by the laser emission when using a laser cutting machine?
(1) A fire was caused by the laser coming into contact with flammable materials.
Everyone knows that the power of laser generators is very high, especially when it comes to high-power laser cutting machines, the temperature of the emitted laser is extremely high. The possibility of a fire being caused when a laser beam comes into contact with flammable objects is very high.
(2) Harmful gases may be produced when the machine is in operation.
For instance, when cutting with oxygen, it undergoes a chemical reaction with the cutting material, generating unknown chemical substances or fine particles and other impurities. After being absorbed by the human body, it may cause allergic reactions or discomfort in the lungs and other respiratory tracts. Protective measures should be taken when conducting work.
(3) Direct laser exposure to the human body can be harmful.
The damage caused by lasers to the human body mainly includes damage to the eyes and skin. Among the harms caused by lasers, the damage to the eyes is the most severe. Moreover, damage to the eyes is permanent. So when doing homework, you must pay attention to protecting your eyes.
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What is the focused spot diameter of nanosecond, picosecond and femtosecond laser?
Nanosecond: The light spot is 0.5-1mm.
Picosecond: The focused spot is around 0.02mm.
Femtosecond: Under the action of a laser beam with a high repetition rate of 100-200KHz and a very short pulse width of 10ps,
the focused spot diameter is as small as 0.003mm.
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What are the main applications of UV laser cutting machine?
The UV laser cutting machine can be used for cutting and depaneling PCB.
It can precisely cut and shape various types of PCB circuit boards with V-CUT and stamp holes, and open Windows and covers.
It can also be used for separating packaged circuit boards and ordinary smooth boards.
It is suitable for cutting various types of PCB substrates, such as ceramic substrates, rigid-flex boards, FR4, PCBs, FPCs, fingerprint recognition modules, cover films, composite materials, copper substrates, aluminum substrates, etc.
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Precautions for laser cutting machines to process various metal materials?
Copper and brass:
Both materials have high reflectivity and excellent thermal conductivity.
Brass with a thickness of less than 1mm can be processed by nitrogen laser cutting.
Copper with a thickness of less than 2mm can be cut. The gas used for laser cutting processing must be oxygen.
Copper and brass can only be cut when a "reflective absorption" device is installed on the system. Otherwise, reflection will damage the optical components.
Synthetic materials:
Processable synthetic materials include: thermoplastics, thermosetting materials and artificial rubber.
Aluminum:
Despite its high reflectivity and thermal conductivity, aluminum materials with a thickness of less than 6mm can be cut, depending on the type of alloy and the capacity of the laser.
When cutting with oxygen, the cutting surface is rough and hard.
When nitrogen is used, the cutting surface is smooth.
Pure aluminum is extremely difficult to cut due to its high purity.
Only when a "reflection and absorption" device is installed on the fiber laser cutting machine system can aluminum materials be cut.
Otherwise, reflection will damage the optical components
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What should be paid attention to when laser cutting stainless steel?
Laser cutting processing of stainless steel requires the use of oxygen, under the condition that edge oxidation is not a concern.
If nitrogen is used to achieve an edge free of oxidation and burrs, no further processing is required.
Coating an oil film on the surface of the sheet will achieve a better perforation effect without reducing the processing quality.
